DOOR 3 • METALLURGICAL CONTROL & LABORATORY

Process Control

Direct-reading metallurgical instrumentation for grinding, classification, flotation, and dewatering control: Pulp Density & % Solids Scales (Marcy Style), SMAT Laboratory Batch Pressure Filters (60–100 psi), and Certified ASTM E11 / ISO 3310 Test Sieves (5" to #635 Mesh).

Quote Process Control Equipment → Marcy, Gy & ASTM √2 Calculator ↓
PULP DENSITY & % SOLIDS • 1000 CM³ CUP

Pulp Density & % Solids Scale (Marcy Style)

Direct-reading hanging dial scale for immediate plant-floor determination of net pulp weight, pulp specific gravity (kg/L), and percent solids by weight (%Cw) without manual lookup tables.

Calibrated Cup: 1000 cm³ in 304 Stainless Steel or clear Acrylic with overflow slots
12 Interchangeable Rings: Dry ore specific gravity from SG 2.2 up to SG 4.4
Control Points: Mill discharge, hydrocyclone overflow, flotation feed, and thickener underflow
METALLURGICAL DEWATERING TESTS • 60 TO 100 PSI

SMAT Laboratory Batch Pressure Filter

Benchtop and floor-mounted vertical pressure filtration unit for rapid concentrate sample dewatering, filter cake residual moisture determination, and filtration rate curves prior to full-scale filter press sizing.

Chamber & Frame: Heavy-duty carbon steel or stainless steel vertical cylinder with guide rods
Top Closure & Seal: Trapezoidal lead-screw T-handle clamp and O-ring sealing lid
Pneumatic Operation: Top compressed-air inlet with pressure gauge, relief valve, and regulator for 60 to 100 psi
D80 / P80 PARTICLE SIZE CONTROL • ASTM E11 / ISO 3310

Certified ASTM E11 / ISO 3310 Test Sieves & Sieve Shakers

Precision woven-wire test sieves with seamless spun frames in Brass and Stainless Steel (8" and 12" diameters, full-height or half-height) for hydrocyclone $P_80$ cut verification and size-by-size metallurgical balances.

Aperture Range: From 5" (125 mm) down to #635 mesh (20 µm) in Tyler / ASTM √2 progression
Frame Options: 8" (203 mm) and 12" (305 mm) in 304/316 Stainless Steel or Brass, with cover and receiver pan
Accessory Equipment: Mechanical / electromagnetic sieve shakers and Riffle sample splitters
PLANT METALLURGICAL CONTROL TOOL

Marcy Dial Simulator, ASTM E11 √2 Sieve Stack & Pierre Gy Sample Mass

Enter your dry ore specific gravity ($S_s$), percent solids by weight ($C_w$), and target grinding cut size ($P_80$) to determine the active Marcy dial ring, minimum sample mass ($M_s$), and 7-sieve ASTM E11 stack.

Marcy Cup Reading (1000 cm³) 1474 g net • ρp = 1.474 kg/L Active dial ring: SG 2.8 (Range 2.2 to 4.4)
Minimum Sample Mass (Pierre Gy, σ²F = 1%) 250 g dry (Wet + Dry Sieving) Shape factor f = 0.50, granulometric factor g = 0.25
Recommended ASTM E11 Stack (√2 Series) #70, #100, #140, #200, #270, #325, #400 Includes Cover and Receiver Pan
Ready for quotation workbench: SMAT-CTRL-MARCY-1000 / SMAT-CTRL-SIEVE-ASTM Send Specification to Quote Workbench →
CIRCUIT-LEVEL GROUNDING

Select Your Plant Circuit

Map your grinding classification, flotation, or filtration equipment and wear parts with 1:1 dimensional verification in Durango.

Severe slurry service: 45% to 60% solids by weight, high quartz abrasiveness.
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1. Mill Discharge Sump

8x6 / 10x8 Horizontal Slurry Pumps
PULP CONDITION & CHALLENGE:

Surge feed variations, high startup torque, and coarse solids turbulence.

ENGINEERING SPECIFICATION:

Horizontal centrifugal slurry pumps with wet-end wear parts in High Chrome, Rubber, or Polyurethane and 1:1 dimensional verification in Durango.

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2. High-Head Slurry Impeller (Closed / Wide-Passage)

Closed Impeller in High Chrome (A05), Rubber, or Polyurethane
PULP CONDITION & CHALLENGE:

Severe impact wear from silica solids and loss of classification head.

ENGINEERING SPECIFICATION:

650+ HB white iron with dynamic balancing on Durango test bench.

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3. Volute Liners, Throatbushes & Frame Plate Liners

Wet-End Wear Lot (e.g., 5 Impellers + 5 Throatbushes + 4 Volutes)
PULP CONDITION & CHALLENGE:

High risk of cutwater perforation and unplanned grinding circuit shutdown.

ENGINEERING SPECIFICATION:

Reinforced liner wall thickness in High Chrome, Rubber, or Polyurethane for extended campaign run-time.

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4. Centrifugal Expeller & Stuffing Box (No Mechanical Seal)

Centrifugal Expeller, Expeller Ring, Shaft Sleeve & Stuffing Box
PULP CONDITION & CHALLENGE:

Lack of high-pressure gland seal water and bearing slurry contamination.

ENGINEERING SPECIFICATION:

Dry centrifugal expeller and braided PTFE/graphite stuffing box (we do not sell mechanical seals due to severe slurry abrasion and corrosion).

Hydrodynamic continuity: uniform air dispersion, agitation mechanisms, and pulp conditioners.
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1. Flotation Cell Mechanisms & Pulp Conditioners

Mechanisms & Conditioners for 50 to 300 ft³ Flotation Cells
PULP CONDITION & CHALLENGE:

Heavy solids sanding at cell bottoms and drive shaft/head wear.

ENGINEERING SPECIFICATION:

Drive heads, shafts, air standpipes, and agitation mechanisms for Rougher, Cleaner, and Scavenger banks.

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2. Flotation Impellers, Diffusers & Wear Spares

Rotors, Stators & Diffusers in Molded Polyurethane and Rubber
PULP CONDITION & CHALLENGE:

Stator finger chemical corrosion and loss of bubble generation capacity.

ENGINEERING SPECIFICATION:

4140 quenched and tempered steel shaft, heavy bearings, and anti-cavitation dispersers.

Process water recovery, filter plates, cloths, and Marcy-type pulp density scales.
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1. Recessed-Plate Filter Presses (800 mm to 1500 mm)

800 mm to 1500 mm Filter Press (up to 16 bar)
PULP CONDITION & CHALLENGE:

High cake moisture, long cycle times, and process water loss.

ENGINEERING SPECIFICATION:

16 bar electro-hydraulic closing with polypropylene plates for concentrates and dry tailings.

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2. Filter Plates, Cloths & Pulp Density Scales (Marcy Type)

Polypropylene Plates, Heat-Sealed Cloths & Marcy Pulp Density Scales
PULP CONDITION & CHALLENGE:

Cloth blinding from clay fines and direct on-site measurement of % solids in slurry.

ENGINEERING SPECIFICATION:

16 bar rated plates and cloths, plus Marcy-type scales with 1000 cm³ container and 12 interchangeable dials.